Tuesday, October 20, 2015

COOLANT (CUTTING OIL) - WATER SOLUBLE COOLANT

Cutting fluid is a type of coolant and lubricant designed specifically for metal working processes, such as machining and stamping.

The properties that are sought after in a good cutting fluid are the ability to:
·         Keep the workpiece at a stable temperature (critical when working to close tolerances). Very warm is OK, but extremely hot or alternating hot-and-cold are avoided.
·         Prevent scratch on metal surface
·         Maximize the life of the cutting tip by lubricating the working edge and reducing tip welding.
·         Ensure safety for the people handling it (toxicity, bacteria, fungi) and for the environment upon disposal.
·         Prevent rust on machine parts and cutters.

Type of Cutting Fluid:
a. Neat cutting Oil : Diacool CT-70NT (standard grade), Diacool CT-71NT(Premium Grade)
b. Water soluble : Diacool CT 90 MS (standard grade), Diacool CT 95 MS (Premium Grade)
c. Semi Synthetic : Diacool CT 117 SS (standard grade), Diacool CT 118SS(Premium Grade)
d. Full Synthetic : Diacool CT 80 SYN (Premium grade), Diacool CT 983SYN
(standard grade).

Produk kami, sebelum dan setelah di encerkan : 
- Diacool CT 90 MS (Water Miscible/ water soluble oil), packaging : 20Lt/Can

DIACOOL CT 90MS is heavy duty, bio-stable, water soluble oil formulated for machining operations on ferrous and  non ferrous metals. The result of the selection is a fluids that control of bacteria and fungus thus eliminating so called “Monday Morning Stink” working environment. 

APPLICATION:
DIACOOL CT 90MS has solved the problem of poor finishes and galvanic/ white rust on aluminium and its alloys for automotive industries.
Aplikasi cutting oil – water soluble oil

BENEFITS:
-          Superior cooling and lubrication.
-          Long tool/ grinding wheel life
-          Stable emulsion in hard water.
-          Excellent rust protection for work pieces & machines.
-          Protected system will not promote bacterial growth.

RECOMMENDED DILUTION :
Generally a water to oil mix ratio 21 : 1, satisfied most requirement although ratio of 10 : 1 as high as 40 : 1 may be used i.e 21 to 40 part of water : 1 part Diacool CT 90MS.

For more details, please contact us :
PT. Aalen Chemicals Indonesia
Jl Pulobuaran III Blok G3,
Kawasan JIEP Pulogadung
Tlp : 021-46830522
Web : www.aalen.co.id
Email : aalen.chemicals@gmail.com, aalen@cbn.net.id

Tuesday, October 13, 2015

CLEANER FOR ULTRASONIC PROCESS (DIACLEAN M-220 L)

DEGREASING (Cleaner for aluminium Surface and Ultrasonic process)..

Pretreatment process / conversion coating begins with cleaning or predegreasing , in degreasing stage .

The main function of cleaning is to remove grease, oil, dust, cutting fluids, Drawing compounds, Rust preventatives. etc on the surface of Part that would interfere with the next process (metal to be processed before painting) .

Criteria of good Cleaner material are :
a. Each formula cleaner must have cleaning properties ( detergency )
b. Flexible
c. Durable (depending oil thickness)
d. Easily to rinsed
e. Control of foaming properties
f. Biodegradable (environment issue)

Mechanism of Cleaning, cleaning process of dirt on Parts such as :
a. Saponification is limited to the removal of fat or organic compounds that react chemically with alkali salts . Compounds of animal or vegetable fats react with alkali to form soap soluble in water .
b . The release is the action of surfactants to release oil from the surface of the metal .
c . Emulsification : surfactant can mix the oil and water until they emulsify, as immiscible liquids
d . Dispersion is the ability cleaner to break down the oil into smaller sections to prevent oil back. 

Our Product : Diaclean M-220L, Packaging : 20Kg/Can

DIACLEAN M-220 L is Liquid alkaline immersion cleaner for aluminium

DIACLEAN M-220 L is a one pack liquid alkaline compound studied for the immersion cleaning of all metals, and particularly for the removal of grease and polishing paste from Aluminium.
  
APPLICATION: 
DIACLEAN M-220 L is used by immersion at the following average working parameters:
Aplication in ultrasonic machine
                                                                 
Concentration:              20 to 80 g/l   
Total alkalinity             2 – 15 ml            
Temperature:               40 to 90°C       
Time:                            5 -   15 minutes in immersion processing
                                    30 - 120 s in ultrasonic cleaner with bath agitation.
  
For more detail, please contact us:
PT. Aalen Chemicals Indonesia
Manufacture : Jl. Pulobuaran 3, Blok GIII, 
Kawasan industri JIEP Pulogadung, Jakarta Timur
Tlp : 021-46830522
Blog : www.aalenchemicals.blogspot.com
Website : www.aalen.co.id

Email : aalen.chemicals@gmail.com, aalen@cbn.net.id

Wednesday, October 7, 2015

PHOSPHATING FOR WIRE DRAWING (WIRE ROD)

The Advantage of phosphating in wire drawing industries are providing corrosion protection during storage and transport. The crystalline nature of the phosphate coating offers an excellent substrate for the lubricant used, inhibiting film rupture of these.

Phosphating of wire is usually based on the immersion application in which coils of wire are lowered into individual baths. The phosphating tank is thus incorporated together with other post-treatment stages downstream of the pickling plant.

A typical process sequence for wire bundles are ;
a. Pickling, 
b. Rinsing, 
c. Activation. (depending on needs).
d. Phosphating.
e. Rinsing.
f. Post treatment.
g. Drying.
Our Product : Diafos 3000WD, packaging : 25Kg/Can

DIAFOS 3000WD is a liquid Zinc Phosphate material designed to conversion of steel material before cold forming operations.

APPLICATION :
DIAFOS 3000WD is used as a conversion step in typical immersion pre-treatment cycle were the steel pieces have been previously pre-treated to remove surface pollutants like oils, rust etc. 

The process components are:
DIAFOS 3000WD PREP for the make up
DIAFOS 3000WD ALIM for the replenishment
DIA TONER 20 is Accelerator.

For more details, please contact us :
PT. Aalen Chemicals Indonesia
Jl. Pulobuaran III Blok G3,
Kawasan JIEP Pulogadung
Tlp : 021-46830522
Web : www.aalen.co.id
Blog : www.aalenchemicals.blogspot.com


Email : aalen.chemicals@gmail.com, aalen@cbn.net.id